{"id":463,"date":"2026-04-27T09:32:57","date_gmt":"2026-04-27T09:32:57","guid":{"rendered":"https:\/\/staging.advancedcyclonesystems.com\/?page_id=463"},"modified":"2026-05-07T17:15:23","modified_gmt":"2026-05-07T17:15:23","slug":"pyrolysis-gasification","status":"publish","type":"page","link":"https:\/\/staging.advancedcyclonesystems.com\/en\/pyrolysis-gasification\/","title":{"rendered":"Pyrolysis &#038; Gasification"},"content":{"rendered":"<div class=\"et_pb_section_0 et_pb_section et_section_regular et_flex_section acs-page-hero\">\n<div class=\"et_pb_row_0 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_0 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n<div class=\"et_pb_text_0 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p>Application Area<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_heading_0 et_pb_heading et_pb_module et_flex_module\"><div class=\"et_pb_heading_container\"><h1 class=\"et_pb_module_header\">Pyrolysis &#038; Gasification<\/h1><\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_1 et_pb_section et_section_regular et_flex_section acs-breadcrumb-section\">\n<div class=\"et_pb_row_1 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_1 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n<div class=\"et_pb_code_0 et_pb_code et_pb_module\"><div class=\"et_pb_code_inner\"><\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_2 et_pb_section et_section_regular et_flex_section acs-content-section\" id=\"acs-application-area\">\n<div class=\"et_pb_row_2 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_2 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n\n<\/div>\n<\/div>\n\n<div class=\"et_pb_row_3 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_3 et_pb_column et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_1_7 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_6_24_tabletWide et_flex_column_1_7_ultraWide\">\n<div class=\"et_pb_code_1 et_pb_code et_pb_module\"><div class=\"et_pb_code_inner\">    <div class=\"acs-app-nav acs-app-nav--ec\">\n        <button class=\"acs-app-nav-circle\" type=\"button\" aria-expanded=\"false\">\n            <div>Emission Control<\/div>\n        <\/button>\n\n        <div class=\"acs-app-nav-overlay\" aria-hidden=\"true\">\n            <div class=\"acs-app-nav-panel\">\n                <div class=\"acs-app-nav-spacer\" aria-hidden=\"true\"><\/div>\n                <div class=\"acs-app-nav-links\">\n                    <ul>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/biomass-and-coal-combustion\/\">Biomass and Coal Combustion<\/a>\n                            <\/li>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/biomass-drying\/\">Biomass Drying<\/a>\n                            <\/li>\n                                                    <li class=\"current\">\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/pyrolysis-gasification\/\">Pyrolysis & Gasification<\/a>\n                            <\/li>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/high-temperature-separation-processes\/\">High Temperature Separation Processes<\/a>\n                            <\/li>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/calcination-and-mineral-processing\/\">Calcination and Mineral Processing<\/a>\n                            <\/li>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/steel-and-ferroalloys\/\">Steel and Ferroalloys<\/a>\n                            <\/li>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/fuel-oil-combustion\/\">Fuel Oil Combustion<\/a>\n                            <\/li>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/glass-and-ceramic\/\">Glass and Ceramic<\/a>\n                            <\/li>\n                                                    <li>\n                                <a href=\"https:\/\/staging.advancedcyclonesystems.com\/en\/oil-gas-and-high-pressure-applications\/\">Oil & Gas and High Pressure Applications<\/a>\n                            <\/li>\n                                            <\/ul>\n                <\/div>\n                <button class=\"acs-app-nav-close\" type=\"button\" aria-label=\"Close\">&times;<\/button>\n            <\/div>\n        <\/div>\n    <\/div>\n    <\/div><\/div>\n<\/div>\n\n<div class=\"et_pb_column_4 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n<div class=\"et_pb_heading_1 et_pb_heading et_pb_module et_flex_module\"><div class=\"et_pb_heading_container\"><h2 class=\"et_pb_module_header\">Pyrolysis & Gasification<\/h2><\/div><\/div>\n\n<div class=\"et_pb_text_1 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p>Pyrolysis &amp; gasification are both thermal decomposition processes.<span>\u00a0<\/span><strong>Pyrolysis<\/strong><span>\u00a0<\/span>occurs in the full absence or near absence of oxygen, leading to the production of solid, liquid, and gaseous products, whereas<span>\u00a0<\/span><strong>gasification<\/strong><span>\u00a0<\/span>occurs in a partial absence of oxygen, primarily producing syngas. Both processes can convert organic materials into valuable products and can be used for energy production.<\/p>\n<p><strong>Applications include:<\/strong><\/p>\n<h4><strong>Biochar Production<\/strong><span><\/span><\/h4>\n<p>Biomass is thermally decomposed in an oxygen-limited environment to produce biochar, used for soil enhancement and carbon sequestration, improving soil health and reducing greenhouse gases.<\/p>\n<h4><strong>Activated Carbon<\/strong><span><\/span><\/h4>\n<p>Organic materials are processed to produce activated carbon, which has high surface area and is used for water purification, air filtration, and in medical applications.<\/p>\n<h4><strong>Waste to Minerals<\/strong><span><\/span><\/h4>\n<p>Processes like paper sludge pyrolysis recover valuable minerals, e.g., calcium carbonate, which can be reused in consumer products, reducing waste and promoting recycling initiatives.<\/p>\n<h4><strong>Waste to Energy<\/strong><span><\/span><\/h4>\n<p>Converts municipal and industrial waste, including sewage sludge,\u00a0 meat and bone meal and other animal and forestry wastes, into energy-rich syngas or bio-oil, reducing landfill use and generating renewable energy. Animal by-products can be transformed into sterilized, nutrient-rich char, which can be used as fertilizer or as a renewable fuel.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_heading_2 et_pb_heading et_pb_module et_flex_module\"><div class=\"et_pb_heading_container\"><h3 class=\"et_pb_module_header\">The Role of Cyclones in Pyrolysis & Gasification Processes and Carbon Capture<\/h3><\/div><\/div>\n\n<div class=\"et_pb_text_2 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p><strong>BECCS<\/strong><span>\u00a0<\/span>- Bioenergy with carbon capture and storage is the process of using biomass, such as trees, crops, or residues, for energy production through pyrolysis &amp; gasification\u00a0processes with very low O<sub>2<\/sub>, while capturing the carbon in a<span>\u00a0<\/span><strong>solid form<\/strong><span>\u00a0<\/span>(dust) before it is released into the atmosphere.<\/p>\n<p>Dedusting after these<span>\u00a0<\/span><strong>high temperature processes<\/strong><span>\u00a0<\/span>has always been a very good application for cyclones since these can separate particulate matter (PM) from very hot air streams with reduced pressure drop, negligible downtime and low CAPEX and OPEX.<\/p>\n<p>Furthermore, the CO<sub>2<\/sub><span>\u00a0<\/span>in the\u00a0flue gases can also be captured by several alternative means such as by the injection of solid sorbents e.g. hydrated lime, or calcium oxide (CaO). The product of the reaction from CO<sub>2<\/sub><span>\u00a0<\/span>and CaO, known as \u201ccarbonation\u201d, is solid Calcium Carbonate (CaCO<sub>3<\/sub>) and cyclones are ideal to capture it.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_image_0 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-1_1190.png\" title=\"pyrolisis-1_1190\" width=\"600\" height=\"300\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-1_1190.png 600w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-1_1190-480x240.png 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 600px, 100vw\" class=\"wp-image-535\" \/><\/span><\/div>\n\n<div class=\"et_pb_heading_3 et_pb_heading et_pb_module et_flex_module\"><div class=\"et_pb_heading_container\"><h3 class=\"et_pb_module_header\">Methane Pyrolysis<\/h3><\/div><\/div>\n\n<div class=\"et_pb_text_3 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p><a href=\"https:\/\/modernhydrogen.com\/technology\/methane-pyrolysis\/\" target=\"_blank\" rel=\"noopener\">Methane pyrolysis<\/a><span>\u00a0is a process where methane is thermally decomposed under high temperatures without oxygen to produce clean hydrogen and solid carbon separated with cyclones. This technology is seen as a bridge to a low CO<\/span><sub>2<\/sub><span>\u00a0future, enabling the production of clean energy at a large scale. The solid carbon by-product can be used in various industries, thereby offsetting emissions from public works projects and contributing to a more sustainable environment. Methane from natural gas or biogas is converted, reducing CO<\/span><sub>2<\/sub><span>\u00a0emissions and supporting the future energy systems without direct CO<\/span><sub>2<\/sub><span>\u00a0emissions.<\/span><\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_image_1 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-2_1064.png\" title=\"pyrolisis-2_1064\" width=\"601\" height=\"369\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-2_1064.png 601w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-2_1064-480x295.png 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 601px, 100vw\" class=\"wp-image-536\" \/><\/span><\/div>\n\n<div class=\"et_pb_heading_4 et_pb_heading et_pb_module et_flex_module\"><div class=\"et_pb_heading_container\"><h3 class=\"et_pb_module_header\">Sustainable Tyre Processing<\/h3><\/div><\/div>\n\n<div class=\"et_pb_text_4 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p>The thermal decomposition of tyres, primarily through pyrolysis and gasification, is gaining traction as a sustainable solution for managing end-of-life tyres. Globally, researchers and companies are exploring various methods to break down tyres into valuable products like syngas, oil, and carbon black. However, challenges remain in achieving<span>\u00a0<\/span><strong>high-quality carbon black<\/strong><span>\u00a0<\/span>suitable for reuse in new tyres, hindering the complete circularity of the process. Many existing technologies struggle to remove impurities, impacting the<span>\u00a0<\/span><strong>performance and durability<\/strong><span>\u00a0<\/span>of the recycled carbon black. This has led to concerns that tyre manufacturers may fall short of their recycled material targets.<\/p>\n<p>Cyclones play a crucial role in optimizing tyre thermal decomposition processes. Within these systems, cyclones are essential for separating solid carbon black from the gas stream.<span>\u00a0<\/span><strong>High separation efficiency<\/strong><span>\u00a0<\/span>is paramount since carbon black particles can be quite fine, especially when retrieved from entrained flow gasifiers. This separation ensures the purity of the syngas and allows for the collection and potential reuse of the carbon black. Furthermore, cyclones help manage the flow of materials within the process, ensuring efficient operation and minimizing blockages or downtime. Their ability to handle high temperatures and abrasive materials makes them particularly well-suited for the demanding conditions of tyre pyrolysis and gasification. By effectively separating and managing the process streams, cyclones contribute to the overall efficiency and sustainability of tyre thermal decomposition.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_image_2 et_pb_image et_pb_module et_flex_module translation-block\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/whatsapp-image-2025-02-06-at-111424_1151.jpeg\" title=\"whatsapp-image-2025-02-06-at-111424_1151\" width=\"1600\" height=\"1197\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/whatsapp-image-2025-02-06-at-111424_1151.jpeg 1600w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/whatsapp-image-2025-02-06-at-111424_1151-1280x958.jpeg 1280w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/whatsapp-image-2025-02-06-at-111424_1151-980x733.jpeg 980w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/whatsapp-image-2025-02-06-at-111424_1151-480x359.jpeg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) and (max-width: 1280px) 1280px, (min-width: 1281px) 1600px, 100vw\" class=\"wp-image-538\" \/><\/span><\/div>\n\n<div class=\"et_pb_heading_5 et_pb_heading et_pb_module et_flex_module\"><div class=\"et_pb_heading_container\"><h3 class=\"et_pb_module_header\">Filtration and Dedusting in Pyrolysis & Gasification<\/h3><\/div><\/div>\n\n<div class=\"et_pb_text_5 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p><span>For these very high temperature exhaust streams (&gt;600\u00baC) the general arrangement of the plants include cyclones and\/or heat ceramic filters followed by heat exchangers, after which traditional bag filters or scrubbers are used as end stage dedusters.<\/span><\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_image_3 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-3_1189.png\" title=\"pyrolisis-3_1189\" width=\"601\" height=\"451\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-3_1189.png 601w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/pyrolisis-3_1189-480x360.png 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 601px, 100vw\" class=\"wp-image-537\" \/><\/span><\/div>\n\n<div class=\"et_pb_text_6 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p>The primary<span>\u00a0<\/span><strong>high temperature separator<\/strong>, typically a cyclone, needs to reduce ash and recovers the carbon based product. A good efficiency is important for the product yield and to diminish concentration of solids to<span>\u00a0<\/span><strong>end stage dedusters<\/strong>, avoiding plugging of scrubbers and damaging of filters. Ceramic filters are an option but have a considerable pressure drop, typically up to 300mm w.g., gradually increasing due to clogging of the pores. The long-term durability and cracking risk (mainly during cleaning) of the elements are also critical.<\/p>\n<p>The primary<span>\u00a0<\/span><strong>high-temperature separator<\/strong>, often a<span>\u00a0<\/span><strong>cyclone<\/strong>, aims to minimize ash content while maximizing recovery of char, typically in the form of a<span>\u00a0<\/span><strong>carbon-rich byproduct such as biochar<\/strong>. Achieving high efficiency in this process is crucial for maximizing product yield and reducing the concentration of solids in the downstream end-stage deduster, thereby preventing blockages in scrubbers and damage to filters. While ceramic filters are an alternative, they present a significant pressure drop, typically up to 300 mm w.g., which tends to increase over time due to the clogging of pores. Additionally, the long-term durability and susceptibility to cracking, especially during cleaning, of these elements must be considered.<br \/>\u00a0<\/p>\n<p>At<span>\u00a0<\/span><strong>low temperatures<\/strong>, traditional bag filters imply the frequent change of bags and often disturb the continuity of syngas production with the need to clean the filtering elements. Bag filters incur operational costs and can lead to production downtime.<\/p>\n<p><strong>Clients require<\/strong><span>\u00a0<\/span>a robust and<span>\u00a0<\/span><strong>efficient high-temperature pre-separation<\/strong><span>\u00a0<\/span>in the initial stage, coupled with an extremely efficient final-stage dedusting system located upstream of the engine or recovery boiler, characterized by low operating expenses (OPEX).<\/p>\n<p>To meet these needs,<span>\u00a0<\/span><strong><span>ACS offers\u00a0<\/span><a href=\"https:\/\/www.advancedcyclonesystems.com\/en\/hurricane\/\"><span>solutions<\/span><\/a><\/strong><span>\u00a0<\/span>such as<span>\u00a0<\/span><strong>hot cyclones<\/strong><span>\u00a0<\/span>positioned immediately after the gasifier and<span>\u00a0<\/span><strong>high-efficiency cyclones<\/strong><span>\u00a0<\/span>as alternatives to scrubbers and bag filters, especially suitable when the gas streams have low particulate concentrations.<\/p>\n<p>For detailed insights and results, we invite you to explore our<span>\u00a0<\/span><strong>case studies<\/strong><span>\u00a0<\/span>across various industrial segments.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_3 et_pb_section et_section_regular et_flex_section\" id=\"acs-cstudies\">\n<div class=\"et_pb_row_4 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_5 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n<div class=\"et_pb_code_2 et_pb_code et_pb_module\"><div class=\"et_pb_code_inner\">    <div class=\"acs-case-studies\" data-visible=\"3\">\n        <h2 class=\"acs-case-studies-title\">Case Studies<\/h2>\n        <div class=\"acs-cs-carousel-wrap\">\n            <button class=\"acs-cs-prev\" aria-label=\"Previous\">&#x2039;<\/button>\n            <div 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Switzerland | WTEnergy Advanced Solutions<\/h2>\n                                                                                            <\/a>\n                                                    <\/div>\n                                    <\/div>\n            <\/div>\n            <button class=\"acs-cs-next\" aria-label=\"Next\">&#x203A;<\/button>\n        <\/div>\n    <\/div>\n    <\/div><\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Pyrolysis and gasification are both thermal decomposition processes used for energy production and material 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