{"id":480,"date":"2026-04-27T15:53:15","date_gmt":"2026-04-27T15:53:15","guid":{"rendered":"https:\/\/staging.advancedcyclonesystems.com\/?page_id=480"},"modified":"2026-05-08T13:20:13","modified_gmt":"2026-05-08T13:20:13","slug":"oil-gas-and-high-pressure-applications","status":"publish","type":"page","link":"https:\/\/staging.advancedcyclonesystems.com\/en\/oil-gas-and-high-pressure-applications\/","title":{"rendered":"Oil &#038; Gas and High Pressure Applications"},"content":{"rendered":"<div class=\"et_pb_section_0 et_pb_section et_section_regular et_flex_section acs-page-hero\">\n<div class=\"et_pb_row_0 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_0 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n<div class=\"et_pb_text_0 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p>Application Area<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_heading_0 et_pb_heading et_pb_module et_flex_module\"><div class=\"et_pb_heading_container\"><h1 class=\"et_pb_module_header\">Oil &#038; Gas and High Pressure Applications<\/h1><\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_1 et_pb_section et_section_regular et_flex_section acs-breadcrumb-section\">\n<div class=\"et_pb_row_1 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_1 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n<div class=\"et_pb_code_0 et_pb_code et_pb_module\"><div class=\"et_pb_code_inner\"><\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_2 et_pb_section et_section_regular et_flex_section acs-content-section\" id=\"acs-application-area\">\n<div 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et_pb_heading et_pb_module et_flex_module translation-block\"><div class=\"et_pb_heading_container\"><h2 class=\"et_pb_module_header\">Oil & Gas and High Pressure Applications<\/h2><\/div><\/div>\n\n<div class=\"et_pb_text_1 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><p><span>Across the oil and gas industry and related fields, the critical importance of\u00a0<\/span><strong>high pressure<\/strong><span>\u00a0and the need for\u00a0<\/span><strong>effective solid separation<\/strong><span>\u00a0from gas streams are emphasized in various processes, including removing contaminants like iron oxides and silica from\u00a0<\/span><strong>natural gas pipelines<\/strong><span>\u00a0and ensuring the purity of\u00a0<\/span><strong>high-quality compressed air lines<\/strong><span>. A similar requirement for cleaning arises in the treatment of\u00a0<\/span><strong>Sider Gas (GLD)<\/strong><span>, where iron oxides and metallic particles need to be removed. Beyond these applications, such processes play a pivotal role in the\u00a0<\/span><strong>production and enhancement of fuels<\/strong><span>, including\u00a0<\/span><strong>biofuels<\/strong><span>, and in the recovery of\u00a0<\/span><strong>catalysts<\/strong><span>\u00a0during\u00a0<\/span><strong>fluid catalytic cracking<\/strong><span>\u00a0operations. Moreover, the demand for efficient solid separation and the management of high pressures extend to advanced energy production techniques, including\u00a0<\/span><strong>flameless pressurized oxy-combustion<\/strong><span>, highlighting the universal need for these technologies in ensuring operational efficiency and environmental compliance<\/span><\/p>\n<h3><strong>Black Powder Removal<\/strong><\/h3>\n<p><strong>Black powder<span>\u00a0<\/span><\/strong>in gas pipelines is a pervasive solid contaminant in natural gas transmission and distribution systems worldwide, primarily composed of iron oxides, iron sulfides, and some silica. This contamination originates from the internal<span>\u00a0<\/span><strong>erosion and corrosion of carbon steel pipelines<\/strong>. Whether adhering to the pipe wall or accumulating at the pipe bottom, black powder significantly impacts system efficiency by<strong><span>\u00a0<\/span>increasing roughness, reducing flow area, and elevating pressure drops.<\/strong><span>\u00a0<\/span>The consequences extend to product contamination, erosion wear in compressors, instrument clogging, and erosion and sealing issues in valves, affecting equipment from large industrial burners to residential appliances.<\/p>\n<h3><strong>Challenges in Black Powder Removal<\/strong><\/h3>\n<p>To date, finding an effective solution for<span>\u00a0<\/span><strong>black powder removal<\/strong><span>\u00a0<\/span>has been challenging. Traditional commercial<span>\u00a0<\/span><strong>cyclonic separation technologies<\/strong>, while available, only effectively capture larger particle sizes, and cartridge filters frequently clog, requiring multiple daily changes.<span>\u00a0<\/span><strong>Magnetic separation technologies,<\/strong><span>\u00a0<\/span>although effective, demand substantial investment. Maintenance practices, including pigging, are labor-intensive and result in considerable downtime. The high-pressure oil and gas separator market demands a highly efficient final dedusting system capable of being placed upstream or as an alternative to cartridge filters. This system must effectively capture particles across all sizes, aiming to reduce both maintenance and operational expenses.<\/p>\n<h3><strong>Advanced Solutions for Oil &amp; Gas Applications<\/strong><\/h3>\n<p><span>Advanced Cyclone Systems (ACS) offers a solution with high-pressure cyclones suitable for both compressed air and natural gas. These systems, including gas outlet plenums and discharge containers, are designed to withstand pressures up to 20 bar. Cyclones are available in various materials, from Stainless Steel AISI316 to Duplex 2205, and are manufactured in compliance with the 97\/23\/EC pressure equipment directive, addressing the broad spectrum of particle sizes while also aiming to cut down maintenance and operation costs.<\/span><\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_group_0 et_pb_group et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_group_1 et_pb_group et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_image_0 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/edp-gas_1088.jpg\" title=\"edp-gas_1088\" width=\"918\" height=\"689\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/edp-gas_1088.jpg 918w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/edp-gas_1088-480x360.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 918px, 100vw\" class=\"wp-image-611\" \/><\/span><\/div>\n\n<div class=\"et_pb_text_2 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module acs-image-label\"><div class=\"et_pb_text_inner\"><p><span>ACS group of cyclones and accessories for Iron Oxides separation in natural gas networks at 16bar for\u00a0<\/span><strong>EDP Gas in Portugal<\/strong><\/p>\n<\/div><\/div>\n<\/div>\n\n<div class=\"et_pb_group_2 et_pb_group et-last-child et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_image_1 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/air-liq-pl_1086.jpg\" title=\"air-liq-pl_1086\" width=\"918\" height=\"689\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/air-liq-pl_1086.jpg 918w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/air-liq-pl_1086-480x360.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 918px, 100vw\" class=\"wp-image-616\" \/><\/span><\/div>\n\n<div class=\"et_pb_text_3 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module acs-image-label\"><div class=\"et_pb_text_inner\"><p><span>ACS Cyclone for Iron Oxides separation in compressed air network at 8bar for\u00a0<\/span><strong>Air Liquide in Poland<\/strong><\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_text_4 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><h3><strong>Sider Gas (GLD) Cleaning<\/strong><\/h3>\n<p>Sider Gas, commonly referred to as Steel Mill Gas or GLD, is a complex byproduct of the steel production process. Generated during critical phases such as coke-making, blast furnace operations, and steelmaking in basic oxygen or electric arc furnaces, Sider Gas encompasses a variety of particulates, including tar and soot, trace metals from coke ovens, iron and calcium oxides from blast furnaces, and metallic particles from steel conversion processes. These particulates pose a significant risk of fouling or damaging the internal components of gas engines, thereby diminishing their efficiency and lifespan. Traditional cleaning methods typically employ cartridge filters; however, these require intensive maintenance.<\/p>\n<h3><strong>Market Demand for Efficient Dedusting Systems<\/strong><\/h3>\n<p>The market demands an efficient dedusting system that can be integrated upstream of cartridge filters to effectively capture a wide range of particle sizes, thereby aiming to streamline maintenance and reduce operational costs. Advanced Cyclone Systems (ACS) responds to this need with a suite of high-efficiency\/high-pressure cyclone batteries designed to significantly ease the load on cartridge filters, thus substantially reducing maintenance demands.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_group_3 et_pb_group et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_group_4 et_pb_group et-last-child et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_image_2 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/slidergasspain_1085.png\" title=\"slidergasspain_1085\" width=\"732\" height=\"632\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/slidergasspain_1085.png 732w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/slidergasspain_1085-480x414.png 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 732px, 100vw\" class=\"wp-image-614\" \/><\/span><\/div>\n\n<div class=\"et_pb_text_5 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module acs-image-label\"><div class=\"et_pb_text_inner\"><p><em>ACS cyclone battery and for Sider Gas cleaning separation in Spain<\/em><\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_text_6 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module\"><div class=\"et_pb_text_inner\"><h3><strong>Fluid Catalytic Cracking<\/strong><\/h3>\n<p>In the realm of oil refineries, Fluid Catalytic Cracking (FCC) processes play a pivotal role, where the separation and recovery of powder catalysts emerge as a primary concern. Following the regeneration process, the FCC flue gas exits the regenerator, overflowing from an array of internal cyclones. The catalyst dust, typically exceeding concentrations of 150 mg\/Nm\u00b3, is then directed through an additional separation unit, the Third Stage Separator (TSS), which bifurcates the flow into a diluted stream and a concentrated stream. For plant managers, a primary goal is to harness the clean overflow for heat recovery or energy production through a Turbo Expander while managing the release of the concentrated fraction into the atmosphere.<\/p>\n<h3><strong>Need for High-Pressure Collection Systems<\/strong><\/h3>\n<p>Facing stricter emission regulations, there is an imperative need to control catalyst emissions from the TSS's underflow or to contemplate a complete overhaul of the TSS system. This necessitates a durable, high-pressure particle collection system that can withstand extremely high temperatures. Cyclonic separators (oil and gas) present a cost-efficient alternative to the more expensive sintered filters. Strategically placed after the TSS within the concentrated gas stream, this system aims at emission control before integrating the flow with the overflow for heat recovery (Option A), or it could be situated immediately after the regenerator, effectively replacing the TSS (Option B).<\/p>\n<h3><strong>Innovative Solutions for Catalyst Recovery and Emission Control<\/strong><\/h3>\n<p>Advanced Cyclone Systems introduces its agglomerator hurricane cyclonic separators (EX and MK lines), featuring an alumina-based lining that offers numerous benefits. Its design, characterized by low abrasiveness geometries and remarkable efficiency, eliminates the need for barrier-type filters. This innovative approach ensures an effective solution for catalyst recovery and emission control within FCC processes, aligning with both operational efficiency and environmental compliance objectives.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_group_5 et_pb_group et-last-child et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_group_6 et_pb_group et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_image_3 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/oil-and-gas-01_1188.png\" title=\"oil-and-gas-01_1188\" width=\"600\" height=\"450\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/oil-and-gas-01_1188.png 600w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/oil-and-gas-01_1188-480x360.png 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 600px, 100vw\" class=\"wp-image-612\" \/><\/span><\/div>\n\n<div class=\"et_pb_text_7 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module acs-image-label\"><div class=\"et_pb_text_inner\"><p><strong>Option A<\/strong><span>\u00a0- Cyclone system for the concentrated dirty gas fraction<\/span><\/p>\n<\/div><\/div>\n<\/div>\n\n<div class=\"et_pb_group_7 et_pb_group et-last-child et_pb_module et_flex_group et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_image_4 et_pb_image et_pb_module et_flex_module\"><span class=\"et_pb_image_wrap\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/oil-and-gas-02_1187.png\" title=\"oil-and-gas-02_1187\" width=\"600\" height=\"450\" srcset=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/oil-and-gas-02_1187.png 600w, https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/oil-and-gas-02_1187-480x360.png 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 600px, 100vw\" class=\"wp-image-613\" \/><\/span><\/div>\n\n<div class=\"et_pb_text_8 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module acs-image-label\"><div class=\"et_pb_text_inner\"><p><strong>Option B<\/strong><span>\u00a0- Cyclone to clean the whole amount of gas existing in the regenerator, replacing the third stage separator<\/span><\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_3 et_pb_section et_section_regular et_flex_section\" id=\"acs-cstudies\">\n<div class=\"et_pb_row_4 et_pb_row et_flex_row\">\n<div class=\"et_pb_column_5 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_phone et_flex_column_24_24_phoneWide et_flex_column_24_24_tabletWide et_flex_column_24_24_ultraWide\">\n<div class=\"et_pb_code_2 et_pb_code et_pb_module\"><div class=\"et_pb_code_inner\">    <div class=\"acs-case-studies\" data-visible=\"3\">\n        <h2 class=\"acs-case-studies-title\">Case Studies<\/h2>\n        <div class=\"acs-cs-carousel-wrap\">\n            <button class=\"acs-cs-prev\" aria-label=\"Previous\">&#x2039;<\/button>\n            <div class=\"acs-cs-carousel-viewport\">\n                <div class=\"acs-cs-carousel-track\">\n                                            <div class=\"acs-cs-slide\">\n                                                            <a href=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/csedpgasb_484.pdf\" target=\"_blank\" rel=\"noopener\" class=\"acs-cs-link\">\n                                                                                                <div class=\"acs-cs-img\">\n                                        <img decoding=\"async\" src=\"https:\/\/staging.advancedcyclonesystems.com\/wp-content\/uploads\/2026\/04\/csedpgasb-2_483.jpg\" alt=\"2016 | Portugal | EDP G\u00c1S\" loading=\"lazy\">\n                                    <\/div>\n                                                                                                    <h2 class=\"acs-cs-caption\">2016 | Portugal | EDP G\u00c1S<\/h2>\n                                                                                            <\/a>\n                                                    <\/div>\n                                    <\/div>\n            <\/div>\n            <button class=\"acs-cs-next\" aria-label=\"Next\">&#x203A;<\/button>\n        <\/div>\n    <\/div>\n    <\/div><\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Black powder in gas pipelines is a pervasive solid contaminant in natural gas transmission and distribution systems worldwide.<\/p>\n","protected":false},"author":1,"featured_media":615,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-480","page","type-page","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/pages\/480","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/comments?post=480"}],"version-history":[{"count":8,"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/pages\/480\/revisions"}],"predecessor-version":[{"id":1133,"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/pages\/480\/revisions\/1133"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/media\/615"}],"wp:attachment":[{"href":"https:\/\/staging.advancedcyclonesystems.com\/en\/wp-json\/wp\/v2\/media?parent=480"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}